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李長昱
Organization Engineering-Senior Engineer
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李長昱

Organization Engineering-Senior Engineer
Please see the websites for more information: https://www.linkedin.com/in/cylee2020/ https://charngyuhlib.com/ As a mechanical engineer with a strong background in material science, I am passionate about designing and developing innovative products and improving manufacturing processes. With experience in the medical device industry and vehicle industry, I have a diverse skill set that allows me to adapt quickly to new challenges. Throughout my career, I have been involved in developing manufacturing processes and assembly machines, as well as validating and qualifying products to ensure compliance with industry standards, regulations, and customer requirements. My expertise in metallic and plastic material manufacturing processes, along with my skills in structural analysis and 3D printing, allows me to approach problems from a unique perspective. I also have a strong understanding of statistical methods, which has been invaluable in the areas of qualification, verification, and validation, as well as benchmarking. My personal goal is to become an expert in the design and development of products and assembly processes, as well as to continuously improve working processes within a specific department or among different departments. I am committed to staying up-to-date with industry developments and regulations to ensure that my work is always of the highest quality.
瑞健醫療
Missouri University of Science and Technology
North Charleston, Charleston County, State of South Carolina, United States

Professional Background

  • Current status
    Employed
    Ready to interview
  • Profession
    Materials Engineer
    Industrial Engineer
    Process Engineer
  • Fields
    Medical Devices
    Automotive
    Manufacturing
  • Work experience
    6-10 years (6-10 years relevant)
  • Management
    I've had experience in managing 1-5 people
  • Skills
    Lean Methodology
    Six Sigma Greenbelt
    Statistical Analysis
    Operational Excellence
    microstructure analysis
    Verification and Validation (V&V)
    macrostructure analysis
    Python
    Excel VBA
    solidwork
  • Languages
    English
    Professional
    Japanese
    Intermediate
  • Highest level of education
    Master

Job search preferences

  • Desired job type
    Full-time
    Interested in working remotely
  • Desired positions
    Principal Engineer or manager
  • Desired work locations
    Japan
    South Korea
    Taiwan
  • Freelance
    Part-time freelancer

Work Experience

US Organization Engineering Senior Validation Engineer

瑞健醫療
Full-time
Nov 2023 - Present
North Charleston, Charleston County, South Carolina, United States
1. Leading American validation team to build up verification/validation ability to verify/validate a new factory in South Carolina in the U.S.A, including tools, injection machines, pellet drying machine, forming machines, auto storage system, and auto assembly machines 2. Continuous improving verification/validation methods to match actual conditions 3. Performing RCA when the performance of the machine or the process does not meet the validation requirements and providing robust solutions to keep the program going forward 4. Mentoring other engineers

Organization Engineering Automatic Manufacturing Process Engineer

瑞健醫療
Full-time
Aug 2022 - Present
Luzhu District, Taoyuan City, Taiwan
1. Leading a project of optimizing semi-manual assembly lines performance by relayout, sharing production area, rearrangimg material flow and working process. 2. Leading a production capacity expansion project across multiple departments by updating the machines and rearranging the layout, resulting in cost savings of around one million USD (from $1.2 million to $0.18 million) 3. Aligning and improving the verification process across departments by realigning verification/validation methods and SOPs, reducing lead time from almost 2 months to 1 day and preventing the cost of around 2 million USD (from $1.9 million to 2.3 thousand) 4. Setting requirements for machines to be used in a plastic injection molding production area in a new factory in the USA, and collaborating with vendors for structure design and development. 5. Supporting UX research of a product in Design phase 6. Training team members on qualification, verification and validation techniques, improving overall team performance

Automation Process Engineer/Validation Engineer

瑞健醫療
Full-time
May 2020 - Aug 2022
2 yrs 4 mos
Luzhu District, Taoyuan City, Taiwan
Process development: 1. Introduced and defined new manual and automated assembly lines (URS and SRM) 2. Reviewed and edited Design for Manufacturing documents (DOM) based on the risk in production. 3. Estimated cost, PPM, and OEE using LEAN methodology 4. Conducted market research, studied industry standards, and ensured regulatory compliance 5. Developed a tracking process for product life cycle management by machine design, aligning Critical Production Parameters (CPP), qualification, validation, routine production, and maintenance process, reducing the time and cost of the qualification process 6. Held Corrective and Preventive Action (CAPA) meetings, optimized work processes, and wrote work instructions Validation: 1. Validated/Qualified 3+ assembly machines, 2+ metallic materials, 10+ molding processes, and 2+ assembly processes based on ISO13485, FDA Part 820, and ISO9001 Quality Management System 2. Conducted troubleshooting by using fracture analysis, statistics, and macro/microstructure analysis 3. Coached validation engineers on Measurement System Analysis (MSA), risk analysis, and statistics Special contributions: 1. Improved laser marking process by modifying working parameters and providing a color-checking process and qualification method, preventing the company from incurring a penalty of around 2.3 million US dollars 2. Redefined NG sample specification for a vision inspection system by MSA skill and provided a process to re-validate the camera system, keeping the assembly line in validated status and preventing the company from breaching the contract

Research Assistant

Aug 2017 - Dec 2019
2 yrs 5 mos
Missouri, United States
1. Specialized in macrostructure analysis and laser application. 2. Developed an advanced 3D printing process for low-cost, high-strength continuous/long fiber reinforced thermoplastic composites by microstructure analysis. This process is suitable for the aerospace and vehicle industries.

Vehicle Engineer, Project manager

Sep 2013 - Aug 2015
2 yrs 0 mos
Xindian District, New Taipei City, Taiwan
1. Researched and recommended new vehicle assembly processes in metallic materials to the design team, improving the efficiency and quality of the assembly process, ultimately contributing to a better end-product. 2. Ensured compliance with regulations and industry standards for design weights of new cars. 3. Analyzed vehicle market and reported statistical data to the project office, providing insights for modifying business strategies and improving market competitiveness. 4. Developed a standard process to quantify audio sensing and enhance the quality of new cars, which was eventually added as a primary stage in the development process.

Marine

Aug 2012 - Jul 2013
1 yr 0 mos
Title : Combat engineer

Reseach assistant

Sep 2010 - Jun 2012
1 yr 10 mos
1. Conducted research on metallic material manufacturing processes, including welding and forming, through microstructure analysis. 2. Developed a new welding process that fused tungsten carbide to stainless steel, resulting in a more than 10% increase in the durability of products for DE POAN PNEUMATIC CORP

Education

Master’s Degree
Mechanical Engineering
2017 - 2020
Description
Developed a new 3D printing process with which low cost, high strength continuous/long fiber reinforced thermoplastic composites can be produced. This printing process is one of the advanced 3D printing process which can be used in the aerospace and automotive industries.
Developmental/Remedial English
2015 - 2016
Description
To get enough ability to work in an international company, I decided to quit my job and go to the United States of America to learn English. I was studying in the English Language Program at University of Pennsylvania to participate in a whole English environment. Not only did I take basic English classes, but I also took business English classes and academic English classes.
Master’s Degree
Materials Science
2010 - 2012
Description
To becoming a prominent engineer, the courses I took were including four fields which are metal, ceramic, polymer, and composite materials. I paid more focusing on metals materials, such as steel, aluminum, copper and titanium. While I was studying in the material program of master's of science, I helped some companies to improve the quality of their products by non-destructive analysis and destructive analysis, and provided them valuable advice. Thus, I have experience in quality control and failure analysis.

Licenses & Certifications

Lean 6 sigma greenbelt certification

MU Sigma Group 美優管顧
Credential ID: MU2023030
Issued Oct 2023
No Expiration Date
Udemy
Credential ID: UC-4facb30c-01f8-4ec5-8c7d-8eacc2b1880e
Issued Jun 2022
No Expiration Date