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Caspar Wu
Sr. Inspection Process Engineer
Taichung City, Taiwan
Over 10 years solid background in process engineering and hands-on experience in optimizing manufacturing.
Have good communication skills, cross-functional collaboration experience, and project leadership capabilities to optimize processes, enhance yield, reduce downtime/cost, and solve customer complaints.
Assist the company digital transmission by deploying big data system, and contribute to organizational success.
0910-589-565 [email protected]
Work Experience
Sr. Inspection Process Engineer • Corning, Technology Dept.
2018/07 - 2023/05
Project manager
．Lead cross-departmental projects by coordinating design, manufacturing, and quality teams in analyzing measurement data and process parameters to identify improvement opportunities, reducing production-line cycle time over 10%, saving 2.8 million US dollars annually.
．Optimized Inspection system process parameters, reducing defect missing over 50%, saving 2.3 million US dollars annually.
．Conducted root cause analysis using DMAIC, DOE and Six-sigma approaches to identify and resolve process issues, achieving a 15% reduction in defect rates.
．Conducted process simulations and risk assessments while working closely with global R&D and quality assurance teams. Ensured seamless production ramp-up, completed on schedule.
．Solve customer complaints, and provide corrective/preventive actions including FMEA process and system retrofit.
Inspection system owner
．Responsible for 21 production lines' inspection systems include 3 different manufacturers.
．Diagnose downtime and quality issues through analysis of inspection results, HMI messages, log/config files and parameter sets.
．Provide assistance to first-line support engineers who are unable to resolve optical, electro, system hardware/software/database problems.
．Build procedure documents for inspection issue troubleshooting, parts installation, system calibration and computer rebuild.
Big Data system developer
．Develop defect type auto-classifier and defect image auto-judgement through Python programming, decrease 1~2 workforce per production line.
．Develop the SPC control board, performance monitor board and defect audit system through PowerBI and VBA, decrease 60% in-line operator loading.
Sr. Process Engineer • AU Optronics Corporation, Yield Improve Dept.
2010/10 - 2018/06
CELL process improvement owner
．Support process integration by executing DOE experiments to improve critical process stability.
．Collaborated with suppliers and equipment teams to introduce and validate new tools or materials, mitigating risks of production delays.
．Documented quality/reliability/process SOP and established a knowledge-sharing platform to enhance internal communication efficiency.
．Provide quality issue solutions and defect reduction actions.
Advanced process control system project leader
．Build/ optimize factory process system, help departments with data queries and process automation.
．Analysis cross-factory abnormal problems through the big-data system and provides root cause/ possible cause solutions.
．Share the project experiences of data mining and big-data programming.
Education
National Sun Yat-sen University
Computer Science and Information Engineering
．Data mining
．Database modeling
．Knowledge Engineering and Intelligent Systems
2004/09 - 2008/07
Skills
- Process Integration (Thin-Film Transistor, Inspection, etc.)
- Data Analysis (Minitab, JMP, Basic Python)
- Failure Analysis (FMEA, 8D Methodology)
- Statistical Analysis (Six Sigma, Hypothesis testing)
- Project management (DMAIC, DOE, Kepner-Tregoe)
- Programming (Power BI, VBA)
- Excellent communication
- Problem-solving abilities
- Team leadership experience
Caspar Wu
Sr. Inspection Process Engineer
Taichung City, Taiwan
Over 10 years solid background in process engineering and hands-on experience in optimizing manufacturing.
Have good communication skills, cross-functional collaboration experience, and project leadership capabilities to optimize processes, enhance yield, reduce downtime/cost, and solve customer complaints.
Assist the company digital transmission by deploying big data system, and contribute to organizational success.
0910-589-565 [email protected]
Work Experience
Sr. Inspection Process Engineer • Corning, Technology Dept.
2018/07 - 2023/05
Project manager
．Lead cross-departmental projects by coordinating design, manufacturing, and quality teams in analyzing measurement data and process parameters to identify improvement opportunities, reducing production-line cycle time over 10%, saving 2.8 million US dollars annually.
．Optimized Inspection system process parameters, reducing defect missing over 50%, saving 2.3 million US dollars annually.
．Conducted root cause analysis using DMAIC, DOE and Six-sigma approaches to identify and resolve process issues, achieving a 15% reduction in defect rates.
．Conducted process simulations and risk assessments while working closely with global R&D and quality assurance teams. Ensured seamless production ramp-up, completed on schedule.
．Solve customer complaints, and provide corrective/preventive actions including FMEA process and system retrofit.
Inspection system owner
．Responsible for 21 production lines' inspection systems include 3 different manufacturers.
．Diagnose downtime and quality issues through analysis of inspection results, HMI messages, log/config files and parameter sets.
．Provide assistance to first-line support engineers who are unable to resolve optical, electro, system hardware/software/database problems.
．Build procedure documents for inspection issue troubleshooting, parts installation, system calibration and computer rebuild.
Big Data system developer
．Develop defect type auto-classifier and defect image auto-judgement through Python programming, decrease 1~2 workforce per production line.
．Develop the SPC control board, performance monitor board and defect audit system through PowerBI and VBA, decrease 60% in-line operator loading.
Sr. Process Engineer • AU Optronics Corporation, Yield Improve Dept.
2010/10 - 2018/06
CELL process improvement owner
．Support process integration by executing DOE experiments to improve critical process stability.
．Collaborated with suppliers and equipment teams to introduce and validate new tools or materials, mitigating risks of production delays.
．Documented quality/reliability/process SOP and established a knowledge-sharing platform to enhance internal communication efficiency.
．Provide quality issue solutions and defect reduction actions.
Advanced process control system project leader
．Build/ optimize factory process system, help departments with data queries and process automation.
．Analysis cross-factory abnormal problems through the big-data system and provides root cause/ possible cause solutions.
．Share the project experiences of data mining and big-data programming.
Education
National Sun Yat-sen University
Computer Science and Information Engineering
．Data mining
．Database modeling
．Knowledge Engineering and Intelligent Systems
2004/09 - 2008/07
Skills
- Process Integration (Thin-Film Transistor, Inspection, etc.)
- Data Analysis (Minitab, JMP, Basic Python)
- Failure Analysis (FMEA, 8D Methodology)
- Statistical Analysis (Six Sigma, Hypothesis testing)
- Project management (DMAIC, DOE, Kepner-Tregoe)
- Programming (Power BI, VBA)
- Excellent communication
- Problem-solving abilities
- Team leadership experience